The Art of the Bike Wash

DSCN3403I learned to wash bikes in 1990 from a journeyman mechanic who had just returned from a tour of duty with the 7-11 team. He was a master mechanic in every sense of the word. He carried a suitcase that looked all the spy novel to house his tools of the trade. It was a suitcase designed for electricians: an aluminum case with layers that had individual pockets for tools and small parts. I remember the first day he came to work at the shop he brought his case, a travel stand (in the days before travel stands), a 5-gallon paint bucket, a selection of specialty brushes, and a pair of honest to goodness firefighter boots (complete with steel toes). In the days of old, we simply wiped bikes down with a rag and washed the parts in a solvent tank. Those days were about to become a thing of the past.

I had no idea there were such specialized practices for bike washing. There were special brushes for specific tasks, a special type of soap, and a brush technique for drive trains, brakes, the frame, bar tape, and wheels. Over 3 years, I came to master the art of bike washing. I washed well over 1000 bikes in my day. In the summer, I washed them under the baking sun, in the winter I washed them in the small confines of a dark, dank basement. Below are some tricks I continue to employ today (in no particular order):

Brush Selection
Wheel brush – As in wire-spoked British car wheels (not bicycle wheel). This long, cone-shaped brush is ideal for areas that are tight and difficult-to-get-to, from the area between spokes and the hubs to the brake caliper, and below the BB area and the cassette. This brush will also do a number on bar tape, allowing the white to stay PRO white.

Wide brush – This brush is intended for the wheels and sides of the rims and tires. It covers large areas and works beautifully on all flat surfaces. I prefer this type of brush to have a long handle. When the temps are cool and your hands are wet, there is nothing more painful than slipping with the brush and slamming your knuckles into the brake caliper, or worse, the chain rings.

Large sponge or wash mitt – In the old days, brushes were too harsh to use on a sweet paint job because over time they would leave light scratches on the clear coat and create a fog. Today, the concern remains a frame’s clear coat but now its carbon fiber’s clear coat. Sponges have differing textures, use a softer option so the appearance of the frame is retained.

A note on brushes: Brush selection is a matter of personal preference. When selecting a brush, insure the bristles are made of natural fiber. The plastic bristle brushes have a tendency to hold grease, causing it to spread around rather than remove it. Drop a nasty, greasy natural bristle brush into a a solution of warm water and Dawn liquid soap and the grease literally falls off the bristles.

Cleaners
Avoid harsh chemicals at all costs – If your chain and cassette are so gunked up with spent grease and road grime, it’s probably time to replace it rather than clean it. For the really dirty intervals, I use Simple Green, which is a natural de-greaser and all-round cleaner that is ideal for drive trains. Steer clear of harsh chemicals, especially on carbon bikes. Harsh chemicals are not good for clear coats, resins, bonded joints, and good ‘ol Mother Earth.

Dawn dishwashing detergent – This blue liquid soap is magic on dirty, muddy, greasy bikes and, if you clean your machine frequently, it’s all that is needed to produce a clean, PRO machine. I prefer the original formula and, when mixed with some hot water, there is very little ‘ol blue can’t tackle.

DSCN3480I opt for frequent washings, this helps to keep the drive train clean and, with the elimination of sand and road grime, the drive train components will not wear as quickly.

Be cautious when spraying water on the machine: avoid spraying water directly into the bearing areas. If your bike is equipped with electronics like an SRM, it’s wise to avoid water and chemicals altogether in this area. I use a clean cloth for the SRM and, following a wet Spring, I pull it off and clean the individual components by hand.

In the dead of winter when the hose is in hibernation, I use an tea kettle to perform the rinse. I fill it with hot water and wait until I’ve washed the entire bike before rinsing. You have to work fast so the soap remains effective but it’s key to removing the corrosive salts and oil/grease mixture that lays on top of the roads in winter.

After any wash, I apply a very light coating of lube on the chain and then hang the machine allowing it to air dry. Every mechanic’s technique for washing bikes varies and over time everyone develops techniques that work best for them.

I was fortunate to have learned this skill from a complete and utter PRO. A full bike wash takes me less than 10 minutes and a quick wash takes less than 5. In the spring, I’ll re-use the same bucket of soapy water for weeks at a time due to the frequency of washes. When I roll in from a soggy ride, the waiting bucket makes it easy to give the bike a quick wash.

DSCN1104A clean machine is a PRO machine and it allows for the components to work properly while reducing wear. Keep it PRO, keep it clean.

“The Art of the Bike Wash” makes it to print in Embrocation Magazine Volume II and we are proud to be among the contributors. Embrocation Magazine is a hand-made brew of personal experiences from passionate cyclists. Check it out.

Jonathan Page’s Planet Bike Cup – Day II

Bontrager Talks CX

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“It will take them a few years to know what they are screaming about, but it will work out eventually.” -Keith Bontrager

Keith Bontrager is an industry legend. He has probably spent more R&D hours designing and riding products than any other US builder. It’s no wonder that the CX world has a ton of respect for Keith and his thoughts on all things cyclocross. Back in September of 2004, long time BKW pal ZD had a chance to ask Keith some questions.

ZD: I read the interview you did with Cycling News a month or so ago and it you mentioned your personal “cross bike” a few different times. What are you riding now and how is it set up?

KB: I’ve got 3 cross bikes.

#1 is an old steel Japanese touring frame with cantilever bosses on it. It works great but it’s a little heavy and will be easy to kill in a crash since it is brazed. I do long slow-ish rides on it and race it in the mud.

#2 is an old Bontrager cross bike. It’s cooler, lighter, and much stronger than #1 and I ride it the most.

#3 is an Empella aluminum cross bike which is the lightest and the one I like to race the most.

All are set up very simply with old road and MTB parts, 8 speed trannys, and Avid brakes. That’s one of the beautiful things about a cross bike. It doesn’t need to have the latest stuff to be a good, fast, fun bike. I use flat bars most of the time. I can’t get comfortable on drops anymore because of my back and I am always faster in technical stuff with them anyway. I have some custom 50 cm wide dropped bars that are pretty good though and I might try them again this year.

All these bikes can have very, very trick wheels, XXX lite carbon wheels left over from Postal pad development with 32mm Tufo tubies and a new tubeless clincher set up that rules (unless it blows a tire off the rim – it’s work in progress). Most of the time I ride low cost heavy clinchers so I don’t beat the good ones unnecessarily.

ZD: A few years ago when it seemed like every manufacture rushed to market with a cross bike, there was a lot of talk about how a pure cross bike should be set up as it relates to bottom bracket height. When you think of a cross bike designed for domestic cross races, (rather than commuting and utility) what have you found to be the best set up for bottom bracket height off the ground?

KB: The BB height on these bikes is between 10.75 (Empella) and 11.5 (Bontrager) and it depends on the tires in each case. We used to build with very high BBs when riders still used toe clips, but that’s history. The Empella handles like a slot car on twisty courses. I like low bikes.

ZD: The state of the cyclocross racing scene seems alive this year with the promise of the newly formed Gran Prix of Cyclocross. To what extent do you feel cyclocross racing will be here to stay?

KB: The future of Cyclocross doesn’t depend on big events. It’s here to stay no matter what. The big races are cool because we all get to see the fastest athletes compete and they get paid a little better if they win. They are very cool when they are in some urban setting where non-cyclists can wander up and see the racers hauling ass around a city park or something. The nats in the Presidio a few years ago were amazing in that respect.

KB+3+gs2ZD: You are a bicycle tire guru. You have been developing and testing bike tires for years. Where do your cross tires excel as compared to other cross tires on the market? What other cross tires do you like?

KB: Bontrager cross tires are good on relatively hard packed fast courses. They work great in Santa Cruz (imagine that…) and other places with hard packed dry conditions. Michelin Mud and Jet tires are good in the right circumstances.

I like to ride tubulars (especially on the light carbon wheels) but the tread designs are pretty lame, good copies of bad 20 year old designs. They have good straight ahead traction but do not corner well. It would be great if someone developed a good tubular with a modern tread design that didn’t cost a fortune, but you’d end up giving away more to friends than you sold if you did.

Having said that, if these tubeless clincher configurations work out it might make the decision simple for anyone except sponsored pros. Decent tires at 50 psi or lower can make a tricky course much easier to ride fast, and the risk of pinch flats goes way down.

ZD: You’ve always been a big advocate of making sure the trail of your bicycles was as good as it could be. When you think of a cross bike as it relates to trail, what figure do you target? Would you change the trail from a typical road bike set-up for your cross bike?

KB: I didn’t tweak cross geometry too much. Danny Nall loaned me some of his old Eurocrossers 20 years ago and I copied them. I forgot the brand – they were Swiss I think. There is not much to it really. It’s the rider, right?

ZD: I’ve probably watched the 2001 Cross Worlds tape in Zolder about 50 times. I still can’t get over the amount of spectators lined up in the woods cheering for their favorite racer. In some ways, cross is the most spectator-friendly format of nearly all the cycling disciplines with the exception of track racing. What do you think prevents cross racing in the US from being as big as it is in Belgium?

KB: Serve some good beer and frites at a cross race (legally) and you will quickly fill the woods with raving fans. It will take them a few years to know what they are screaming about, but it will work out eventually.

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Photo Courtesy: Keith Bontrager

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